| Quantity: | |
|---|---|
Unmatched Micro-Scale Precision
Achieve tolerances down to ±0.0005mm and surface finishes as smooth as Ra 0.05μm, ensuring perfect alignment and zero play in micro-assemblies, eliminating performance errors in miniaturized devices.
Complex Geometry Realization
5-axis micro machining enables the production of intricate internal channels, micro-threads, and complex 3D geometries in a single setup, ideal for microfluidic chips, medical implants, and optical components.
Wide Material Compatibility
Process a diverse range of materials, including biocompatible titanium for implants, high-strength Inconel for aerospace, and engineering plastics for electronics, matching material properties to application needs.
Consistent Batch Performance
Advanced CNC control ensures 100% dimensional consistency across thousands of micro-components, critical for mass production of consumer electronics and medical devices.
A leading medical device manufacturer integrated our titanium micro CNC machined components into implantable pacemaker lead assemblies. The ±0.001mm tolerance and biocompatible material ensured perfect fit and long-term in-body stability, meeting FDA standards and reducing implant failure rates by 40%.
A top semiconductor equipment producer used our stainless steel micro machined pins and bushings in wafer handling robotic arms. The ultra-tight tolerance enabled precise alignment of 3nm wafers, reducing alignment errors by 50% and boosting production yield by 28%.
Medical Devices: Implantable components, surgical instruments, microfluidic chips, diagnostic equipment
Semiconductor Manufacturing: Wafer handling parts, probe pins, cleanroom components
Aerospace & Defense: Satellite micro-optics, avionics micro-components, guidance system parts
Consumer Electronics: Wearable devices, foldable phone hinges, camera modules, micro-connectors
Industrial Automation & Robotics: Robotic end-effectors, micro-fixtures, sensor components
| Parameter | Standard Specification | Custom Option |
|---|---|---|
| Minimum Feature Size | 0.1mm (0.004") | Down to 0.05mm for ultra-miniature applications |
| Dimensional Tolerance | ±0.001mm (standard) | ±0.0005mm (ultra-precision) for critical components |
| Surface Roughness | Ra 0.4μm (standard) | Ra 0.05μm (ultra-smooth) for optical/fluidic use |
| Material Range | Titanium Grade 5 / 316L Stainless Steel / Inconel / Aluminum | Engineering Plastics / Ceramics / Copper Alloys |
| Machining Process | Swiss CNC Turning / 5-Axis Micro Milling / Ultra-Precision Grinding | Wire EDM / Laser Machining for specialty materials |
| Batch Size | Prototype (1–100 pcs) to Mass Production (100,000+ pcs) | Fully flexible for R&D and high-volume production |
| Cleanroom Compliance | Class 100 Cleanroom Processing (for medical/semiconductor) | Custom cleanroom classification per industry standards |
| Material Compliance | ISO 10993 (Biocompatibility) / FDA / ASTM | Custom compliance with global industry standards |
