| Quantity: | |
|---|---|
Integrated Flange Positioning Design
Built-in flange acts as a mechanical stop to eliminate axial displacement, ensuring precise installation depth without extra fasteners, reducing assembly time and costs.
CNC Ultra-Precision Machining
Tight dimensional tolerance (≤0.005mm) guarantees consistent fit in high-precision assemblies, eliminating alignment errors and improving production efficiency.
Premium Material Selection
Carbon steel for high strength and wear resistance, stainless steel for corrosion resistance in harsh environments, brass for electrical conductivity in electronic applications.
Superior Wear & Friction Reduction
Smooth inner and outer surface finish minimizes friction between moving components, extending the service life of both the bushing and mating parts.
A leading factory automation manufacturer integrated our stainless steel flanged bushings into linear motion guide systems for robotic assembly lines. The integrated flange provided precise axial positioning for guide rails, eliminating rail displacement during high-speed operation. This reduced alignment errors by 35% and boosted overall production efficiency by 22%, while the corrosion-resistant material ensured long-term reliability in industrial environments.
A major automotive OEM deployed our carbon steel flanged bushings in engine valve train assemblies. The flange acted as a mechanical stop to limit valve stem travel, preventing over-insertion and ensuring consistent valve timing. The bushing’s wear-resistant design reduced friction between the valve stem and bushing, extending engine service life by 30% and reducing routine maintenance costs for vehicle owners.
Industrial Automation
Linear motion systems, robotic arms, fixture jigs, and sensor positioning components
Automotive Industry
Engine valve trains, suspension systems, interior assemblies, and electronic component mounting
Consumer Electronics
Foldable smartphones, wearable devices, camera modules, and hinge systems
Medical Devices
Surgical power tools, diagnostic equipment, implantable components, and medical instruments
Aerospace & Defense
Aircraft structural assemblies, avionics component positioning, and satellite systems
Mold & Tooling
Injection molds, die-casting molds, stamping dies, and precision fixture components
| Parameter | Standard Specification | Custom Option |
|---|---|---|
| Material | Carbon Steel 45# / Stainless Steel 304 / Brass H62 | Alloy Steel / Titanium / Aluminum / Medical-Grade Alloys |
| Inner Diameter | Custom (φ3mm–φ50mm) | Fully customizable per 2D/3D drawings |
| Outer Diameter | Custom (φ6mm–φ60mm) | Fully customizable per 2D/3D drawings |
| Flange Diameter | Custom (2–8mm larger than outer diameter) | Custom flange size, shape, and thickness |
| Flange Thickness | Custom (1–5mm) | Fully customizable |
| Overall Length | Custom (5mm–50mm) | Fully customizable |
| Dimensional Tolerance | ±0.005mm (ultra-tight) | Tighter tolerance (±0.002mm) or custom ranges |
| Surface Finish | Ground / Polished / Passivated | Nickel Plating / Black Oxide / Electropolishing |
| Hardness (Carbon Steel) | HRC 40–45 | Custom hardness via heat treatment |
| Additional Features | Nylon Patch / Knurling / Threading | Custom secondary processing (broaching, etc.) |
